Costs of Performing Internal Rework & Repair

Personnel Costs
MARGINAL WAGE COSTS

Enter the hourly wage of your rework personnel	A	$
Enter the employee benefit "burden" percentage	B		%
Benefits-per hour	C
Total cost per hour for employees wages	D
TRAINING
Specific (Soldering, Recertification, Board-level-repair)
Enter trainer’s salary + burden	E	$
Enter the number of employees trained annually by individual trainer	F
(A) Trainer’s cost per employee	G
Enter the number of training hours expected annually	H
(B) Employee pay during training	I
Enter square feet of training area	J
Enter cost per square foot	K	$
(C) Cost of space	L
Enter the cost of demonstration equipment	M	$
Enter the cost of student equipment	N	$
Enter the cost of workbenches	O	$
Enter the cost of supplies (tips,workbooks,solder,etc...)	P	$
Enter the estimated years to replacement	Q
(D) Equipment cost	R	$
Total cost per hour for specific training	S	$
SUPERVISION
Enter annual salary + benefits for supervision	T	$
Enter number of personnel supervised	U
Total cost per hour for supervision	V	$
Total Cost Per Hour for Personnel	W	$
Equipment And Supplies
Enter the equipment cost of one solder station	X	$
Enter the number of years until replacement	Y
Total cost per hour for one soldering station	Z
Enter the cost of top four soldering tips replaced # 1	AA	$
Enter the cost of top four soldering tips replaced # 2	BB	$
Enter the cost of top four soldering tips replaced # 3	CC	$
Enter the cost of top four soldering tips replaced # 4	DD	$
Enter the average tip life expectancy in hours	EE	$
Enter annual costs of soldering station replacement parts(other than tips)	FF	$
Total cost per hour for soldering tips and replacement parts	GG	$
Enter the cost of high-end rework equipment	HH	$
Enter the number of years until replacement	II
Enter the number of engineers supporting rework program	JJ
Enter the average salary of engineer's supporting rework program	KK	$
Enter the percentage of time spent supporting rework program	LL		%
Total cost per hour for high-end rework and support	MM	$
Total Cost Per Hour For Equipment & Supplies	NN	$
Space Cost
Enter the square feet of rework space	OO
Enter the annual cost of manufacturing space per square foot	PP	$
Total Cost Per Hour For Space	QQ	$
TOTAL HOURLY COST OF REWORK	RR	$
Enter the average number of IC’s one operator can complete in one hour	SS
Enter the reworked components' cost	TT	$
Cost per component reworked	UU	$
SCRAP COSTS
Enter the cost basis of PCB to be reworked	VV	$
Number of units scrapped during rework	WW
Enter the number of units as part of the rework job	XX
Rework scrap rate	YY		%
Scrap costs for the rework job	ZZ	$
TOTAL COST PER COMPONENT REWORKED	AAA	$